Mahindra Satyam
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Engineering Solutions for Industrial Products
Industrial Products Home > IT Services > Integrated Engineering Solutions > Industrial Products
 
 

Overview


Construction & Farm Equipment Electrical Equipment Industrial
Machinery
Industrial
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The industrial products industry is characterized by technology intensive products with long product cycles. Major drivers of the engineering spend are emerging markets, environmental and cost factors, product safety, new features and technologies that include energy efficiency diagnostics, automation, telematics and information electronics.

Mahindra Satyam provides solutions to customers in product engineering, embedded engineering, Tier-IV regulatory compliance, manufacturing support and sourcing, value engineering and product lifecycle management.


Our key strengths include:
  • End-to-end solutions in designing hydraulic components and systems
  • Savings through value engineering and target costing
  • Consultancy for Tier4 emission compliance
 
Why partner with us?
Augment design localization capability for emerging markets
Reduce cycle time for hydraulic and electrical routing by 30% through KBE methodologies
Cost-effective and accelerated design upgrades for Tier4 compliance
Business models customized for client needs
Capability to act as system integrator for ECU and other electronic systems
 
Download the Industrial Flyer
Areas of Expertise


  • Structures
    • Conceptual design and analysis
    • Prototype development, costing and sourcing
  • Engine Components and Powertrain
    • Layout and packaging
    • Virtual validation
    • ECU design and development
  • Target Costing
    • Design for costing, DFMA
    • Cost comparison of design concept
  • Hydraulics and Harness
    • Sub-system design
    • Routing and optimization
  • Telematics and Information Systems
    • GIS-based applications for leasing, diagnostics, tracking and navigation
    • Model-driven design
    • Verification and validation
  • Manufacturing Support
    • Jigs, fixture design
    • Robotics and automation
  • Design Validation
    • Fatigue analysis
    • Durability analysis
    • Multi-body dynamics
  • Embedded Engineering
    • Design and development of motor drives and controllers
    • Hardware and software development for excitation control
    • Regression testing, verification and validation
    • Digital signal processor solutions
 

Case Examples
  • Tier4 Compliance: Packaged DPF (Diesel Particulate Filter) and SCR (Selective Catalytic Reduction) for making an existing product Tier4 compliant and resolved resulting implications, viz. visibility, electrical & hydraulic routing, structural rigidity, airflow and cooling for a global construction equipment manufacturer

  • Hydraulic & Electric Systems: 40% reduction of design cycle time by automated routing for Hydraulic and Electrical systems for a global off-highway equipment manufacturer

  • Structures: Reduced number of ripper frame variants from eight to one by standardizing ripper frame assembly of track type tractor for an OEM

  • Vehicle Immobilizer: Developed an immobilizing system that prevents un-authorized use of machine by controlling critical systems such as engine, for a global industrial equipment manufacturer

  • Telematics: Developed fleet management, vehicle tracking and monitoring solutions for leasing, maintenance and warranty support for a Tier1 supplier


Highlights
  • Centres of Excellence in Structures, Hydraulics, Sourcing and Value Engineering
  • 100+ person-years of expertise with capability of handling end-to-end design projects in hydraulic component & system design
  • Consultancy and program management for Tier4 emission compliance in 10+ programs
  • Design partnership for 50+ new product introductions and product improvement programs across seven key product categories: Motor graders, Backhoe loaders, Wheel tractor scrapers, Excavators, Compactors, Mining vehicles, Track-type loaders
  • Virtual validation of 100+ different structural designs
  • $30+ million cost savings through value engineering
  • More than 30,000 cost models for target costing
  • Focus on concurrent engineering and strong PLM practice
 

Customer Testimonials




“I wanted to thank you and your team for helping us get up to speed. Involvement from Mahindra Satyam team is critical to the success of these products. I have been extremely impressed and pleased with the quality of your work !!”
 
   - Global industrial products manufacturer  

Reduce Time to Market

Delays—whether from economic downturn, geopolitical problems, or other reasons—equal lost opportunity and revenue. We understand the importance of giving wings to ideas and work towards reducing time-to-market.

Our expertise in Engineering and PLM, along with our Global Delivery RightSourcing™ Model, help A&D companies quickly bring concepts from design to manufacturing. We thoroughly evaluate new products or components for technical feasibility, in a process that includes a review of conceptualization, design, prototyping, and commercialization. We apply a wide spectrum of engineering services in CAD, CAM, CAE, PDM, and customization.

Our service portfolio includes end-to-end PLM implementation services that encompass Process Consulting, PLM System Selection, Product Configuration, BOM, Product Release Management, and Change Management, as well as PLM integration with other enterprise systems, and Product Support and Maintenance.

Enhance MRO Process Efficiency

To ensure streamlined MRO, we leverage an experienced Repair and Development Engineering (RDE) team, which features hands-on experience in line maintenance, structural repairs, power plant repairs, and operational and functional checks of aircraft systems. We help clients:

  • Develop new repairs for engine/airframe components beyond repair manuals
  • Develop new repairs for new commercial aircraft programs and new commercial engines programs
  • Assess damaged part reports for faster return to service
  • Analyze damage tolerance, static, and stress for critical flight safety parts and sub-assemblies with FMEA and FTA
  • Manage design changes or modifications to parts/components experiencing repetitive failures in service/operation
  • Update repairs in repair manuals
  • Check for repair applicability of existing part numbers
  • Update repair applicability for new part numbers introduced

Think“Enterprise” – Leverage Information

Successful organizations in the A&D space represent models of collaborative design, manufacturing, supply chain, and process excellence. Their success depends largely on their ability to leverage technology that enables collaborative business models.

We understand the need for a solid transactional backbone (ERP) to enable greater visibility into global spending and to aggregate demand to best suppliers. We have a large and talented pool of professionals, comprising the right mix of domain experts, functional & technical consultants. These professionals optimize ERP and EAI solutions to help integrate business processes across the entire organization. We offer:

  • SCM services that ensure demand generation and fulfillment cycles
  • CRM services that maximize sales, improve service efficiencies, and enhance customer loyalty
  • BI solutions that enable fast decision-making
  • SOX compliance solutions that prepare for first-time and sustained compliance via business processes improvements

Apart from the above-mentioned ones, we deliver supply chain visibility and security through a business solutions lab that builds and simulates solutions.

Adopt Emerging Technology

Digital Manufacturing

Beset by long manufacturing lead times, cyclical demand, and geopolitical instability, A&D companies stand to make dramatic gains from digital manufacturing. Our Digital Manufacturing Solution Center transforms the way companies define the manufacturing processes.

RFID

With the definition of data standards and development of ceramic smart tags, the A&D industry is set to proliferate the use of RFID technology. While today's RFID programs are largely limited to supply chain visibility, they may soon be used to monitor asset conditions in real time.

Our RFID practice, complemented by best-of-breed partners from RFID hardware, middleware, and integration organizations, helps clients in areas such as:

  • Supply chain management
  • Retail shelf and back-room management
  • Logistics and transportation
  • Warehouse management
  • Production tracking
  • Work in progress — Just-in-Time
  • Asset tracking and yard management
  • Real-time location system
  • Auto-ID emerging technologies (Sensor networks, wide area wireless LANs, etc.)

In addition, we ensure that RFID technologies work seamlessly with major ERP, supply chain execution, retail, transportation and manufacturing execution systems (MES).

Enhance Product Safety and Reliability

The A&D industry leaves little room for product failure. We recognize the need for stringent precision, accuracy, safety, and reliability in building a failsafe systems and sub-systems.

Our avionic solution expertise helps A&D companies build products that work right, the first time and every time. Our services include embedded engineering, DSP, VLSI design, and real-time system/code analysis. With support from our System Architecture Group, we provide technology-intensive solutions and products that meet even the most stringent International Quality Standards for aerospace.

We have a strong team implementing aerospace standards and excellent knowledge and experience executing projects that comply with:

  • DO-178B considerations for software
  • DO-254 guidelines for hardware
  • Systems and software safety and certification, as per ARP 4761 and ARP 4754.

Outsource, Migrate, Upgrade

In Aerospace & Defense industry, the ability to innovate is critical.

At Mahindra Satyam, we recognize the need to align IT with rapidly changing business needs. Our application outsourcing team features superior technical skills in various platforms. Whether it is building from the scratch or converting legacy applications, we enhance businesses with strong application development/conversion capabilities.

Additionally, we offer development/enhancement and maintenance services across all packaged and non-packaged applications, and perform them at very high levels of maturity, reducing the cost of ownership considerably.

 

Focus on Core Competence

Many A&D companies focus on their core competence by partnering with Mahindra Satyam BPO, our BPO arm. Mahindra Satyam BPO understands the A&D market, and can manage an organization's critical, non-core business processes.

Mahindra Satyam BPO provides cost efficiencies, quality processes, round-the-clock operations, unmatched infrastructure, and committed professionals. Its highly scalable, globally networked and secure offshore computing and physical infrastructure combine with a unique onsite/offsite/offshore delivery model to deliver exceptional ROI.

 
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