Mechanical Engineering Solutions (MES)

The Mechanical Engineering Solutions group helps convert engineering concepts to reality. The team, with its solution offerings spanning the entire product development life cycle, focuses on initiatives such as time-to-market, enhanced quality, product cost reduction etc.

Key Mechanical Engineering Solutions include:

Product Engineering
Product engineering primarily concerns the definition, design, and analysis of a product. Our teams contribute to the entire product design and development process. This includes conceptual design, component and assembly design, design support and validation, and drawings for components, as well as assemblies

Manufacturing Engineering
Mahindra Satyam IES integrates people, knowledge, equipment, material, and processes to optimize output, while driving down costs and losses.
Our prowess in manufacturing experience includes design and development of tools, jigs and fixtures, dies and punches, die design for cast, and forged and sheet metal components. From our wide repository of engineering knowledge and a team of industry experts, we are aware of the manufacturing industry’s technical requirements, as well as its unique challenges.

High-Tech Solutions

The High-Tech Solutions team is dedicated to emerging and cutting-edge technologies. It offers end-to-end services covering electrical and electronics products’ life cycles. The team provides a wide range of high-technology solutions to address business challenges faced by embedded product designers, and by diverse equipment and subsystem manufacturers.
Our Embedded Engineering Group offers end-to-end services, helping customers through the entire product development life cycle of electronics and electro-mechanical systems. We help customers in discrete niche services such as firmware development, board design, testing etc., and work closely with them to convert product specifications into fully functioning end-products with proto-builds.
Our service offerings in Embedded Engineering include:

• Embedded Design
• Embedded Verification and Validation
• System Solutions

Embedded Design
Our Embedded Design services include conceptualization, design, implementation, and technology transfer, all of which consider cost pressure, long-life cycle, and real-time performance and reliability requirements.  Embedded Design services supports ASIC/FPGA design, verification and validation.

Embedded Verification and Validation
Mahindra Satyam performs Embedded Verification and Validation services for electronic and electromechanical products, including hardware and embedded software components, ASIC verification and validation. We also handle them for test automation rigs for embedded system verification and validation, design, implementation, and technology transfer activities.
Our proven processes and methodologies enable OEMs to enter new product market with more confidence, higher market acceptance, and improved product quality. The services include:

• Electronic product V&V
• Electromechanical product V&V
• ASIC V&V

Electronic Products Verification and Validation
Verification & Validation for electronic products includes generation and documentation of a test and strategy plan. It also includes design/development of test hardware/software specifications from the product/module being tested, including requirements analysis, to carry out functional and environmental testing. Typical activities carried out for electronic product V&V include:

• Functional verification of hardware and software components
• Hardware and software integration
• Unit and module-level testing
• Coverage analysis
• Compliance certification testing for safety and EMI/EMC
• Simulation testing
• Test automation rigs

Electromechanical Products Verification and Validation
Electromechanical V&V simulates and validates complex components, involved circuits, and complete systems for automotive, aerospace applications, and industrial automation. The service helps assess the performance and safety of electromechanical products for industries such as automotive and aerospace. This service includes:

• Simulation and model buildup for mechanical systems
• Verification of system functional algorithms
• Functional verification of hardware and software components
• Hardware and software integration
• Unit- and module-level testing
• Hardware in loop simulation (HILS)
• Coverage analysis
• Compliance certification testing
• Simulation testing
• EMI/EMC testing and validation
• Reliability testing
• Building test automation rigs

ASIC Verification and Validation
ASIC V&V services helps clients in the telecom, automotive, aerospace, consumer electronics, and manufacturing industries, among others. With high-end simulators for RTL, support of high-level verification, and FPGA validation platforms, this service is equipped to handle verification of multimillion-gate designs.
The service includes:

• V&V plans for ASIC/FPGA IP cores/designs
• Development of verification environment using bus functional models, monitors, checker, test pattern/packet generates, and score boards
• Test bench in SystemC, Verilog, VHDL, System Verilog, Specman
• Test case designs
• Validation platform buildup( FPGA/processor-based)
• Testing on validation platforms

System Solutions
System Solutions for embedded system covers system level aspects for design and implementation. It provides proof of concept of system implementation by modeling and simulation at early stage of the design or verifying critical components of the system. Safety and reliability aspect of the embedded system used in mission critical projects for industries such as Aerospace, Automotive and Healthcare are important and this SO provides Safety and Reliability analysis at system and sub-system level. Solutions for System automation for manufacturing and other industries requiring data acquisition, monitoring and control is also provided this services offering.

System Solutions for Embedded systems are broadly categorized as:

• Modeling and Simulation
• System Automation ( Sensors and SCADA)
• Safety and reliability engineering

Modeling and Simulation
Modeling and Simulation services are offered across multi disciplinary area of control systems, covering domain expertise in automotive, defense, aerospace, industrial systems, consumer electronics and manufacturing. Activities in this service offering include:

• Algorithm Development
• Control System Design, Analysis & Simulation
• MIL, SIL, PIL & HILS
• Reverse Engineering
• Analysis Tools Development
• Test Automation

System Automation (Industrial automation with Sensors, SCADA, MES)
System automation in general and Industrial Automation in particular includes data acquisition, control system monitoring and control for the different industry segments. Service offering consists of Hardware integration and solution, Programmable Logic controller (PLC programming), Supervisory Control and Data Acquisition (SCADA) / Distributed Control System (DCS) / Manufacturing Execution Systems (MES) package implementations, Custom applications to take care of plant operation/information management and integration with ERP packages.

Reliability and Safety Engineering
System solution service offering provides Reliability and Safety engineering analysis for product design and development. For assessing the Safety and Reliability of the design the service offering includes the following analyses:

• Reliability Prediction
• Failure Mode Effect Analysis (FMEA)
• Fault Tree Analysis
• Reliability Growth Analysis
• Event Tree Analysis
• Software Reliability Growth Analysis

Product Lifecycle Management

We provide a range of high-quality services in the PLM space, including consulting, product implementation, support, and maintenance of PLM products. In addition, we help resolve compliance issues and ensure validated environments.
Our PLM center of excellence has more than 60 PLM implementations to its credit, and a team of more than 600 PLM professionals featuring an optimum blend of product development, domain, PLM knowledge, and IT experience.

Our Approach to Innovation

• Reduce time to market: Facilitate designing and bringing products to market quickly, predictably, and with a high degree of responsiveness
• Reduce product-related costs: Provide tools and knowledge to minimize expenses
• Maximize product value over its lifecycle: Make accurate and consolidated information available
• Seamless collaborative product development: Manage the complete product definition lifecycle effectively and develop and produce innovative products
• Faster decision-making and transparency: Provide management with real-time project/program visibility

Geographical Information Systems (GIS)

Mahindra Satyam’s GIS Practice offers end-to-end spatial and GIS solutions with services ranging from consulting, data capture and management, application development, and enterprise-wide integration. The Practice combines the power of GIS technology with extensive industry knowledge to develop powerful spatial technology solutions that integrate seamlessly.

We believe that innovation is the only way to be a market leader in the era of globalization. As such, we continuously create value to achieve customer satisfaction.

Our value enablers in GIS space include:

• Innovation/conceptualization
• Spatial data management
• Product design/development
• Product maintenance and bug-fixing
• Product documentation and eLearning

The Practice is known for its reliability, customer-focused approach, and ability to handle large, full SDLC projects that include consulting, proof of concept, database design and development, application design and development, and enterprise GIS.